LEWA Smart Monitoring

LEWA Smart Monitoring is a monitoring system consisting of sensors, a programmable logic controller (PLC), an industrial PC (IPC) and data analysis for new and existing pumps. The system determines characteristic values and key performance indicators.

It is suitable for the LEWA ecoflow process and triplex diaphragm metering pump series. The focus of the system are critical and permanent applications from chemical, pharma or beverage industries.

LEWA Smart Monitoring

With digital pumps for more efficiency, system availability and profitability of the entire production.

LEWA Smart Monitoring is a monitoring system consisting of sensors, a programmable logic controller (PLC), an industrial PC (IPC) and data analysis for new and existing pumps. The system determines characteristic values and key performance indicators. There is no intervention in process control or direct contact between the sensor system and the conveyed fluid.

With key performance indicator-based condition monitoring, you detect and monitor operating statuses proactively. You can also optimize the overall output and robustness of your pump and pipe systems. This will increase the efficiency of your entire production plant. You can access the data conveniently via your corporate network. Or you use the LEWA cloud with extended analysis and service offers.

    Advantages

    Advantages of LEWA Smart Monitoring:

    • Permanent monitoring of key performance indicators
    • Output of error states in plain text with exact error localization
    • Characteristic values for assessing the pipe system and conveyed fluid status
    • Historical data for operating analysis and profitability calculation, energy- and CO2 balance based on pump efficiency
    • Data connection to the local control center via standard OPC UA interface
    • Connection to LEWA customer portal for additional services
    • Exclusive service offers for our Smart Monitoring customers

    Diagnostics and Performance Metrics

    The diagnostic dashboard.

    With LEWA Smart Monitoring you have access to various diagnostic and performance parameters for your pump and the connected pipe system. This enables you to detect undesirable conditions in the process and the condition of the wear parts at an early stage using a simple traffic light system.

    Technology and Operation Principle

    How raw data becomes characteristic values:

    Characteristic value determination is based on the recording of measured variables such as vibration, hydraulic pressure and trigger. To get results, 2000 signals per pump head are processed per second. These signals are measured by the connected PLC.

    Video

    The output and transmission of the characteristic values and diagnostics is carried out via various interfaces:

    Technical data

    The output and transmission of the characteristic values and diagnostics is carried out via various interfaces:

    The IPC has a web-based interface where settings can be made and the determined characteristic values and diagnostics are visualized. An OPC UA server is provided for transmission to a control center. In addition, characteristic values and diagnoses can be sent to the LEWA cloud and the LEWA customer portal via an Internet connection.
     

    Properties Expression
    Supported pump typesLEWA ecoflow
    LEWA triplex

    Sensor technology (for applications up to 150 °C operating temperature)

    Vibration
    Hydraulic pressure
    Trigger
    Optional: temperature, diaphragm rupture and motor power
    Hardware

    16 bit A/D converter with 1 kHz sampling rate
    OEM hardware (PLC, IPC) installed in control cabinet in industrial version or as controller box

    Cloud

    Cloud connectivity via Microsoft Azure cloud for value-added services

    Security

    Encrypted communication
    Hardware-based security via TPM chip
    SSL encryption
    Rights and role model for data access

    Operating zones

    Sensors certified up to zone 1

    Interfaces

    Direct data access via OPC UA interface and TCP/IP protocol

    Products

    LEWA ecoflow diaphragm metering pump all around talent

    LEWA ecoflow® diaphragm metering pump

    LEWA ecoflow is the innovative and universal metering pump with DPS diaphragm protection system in a tried-and-tested modular system. Suitable for numerous applications, the ecoflow is our real all-around talent, relied on by customers from all industries.

    More Details
    ecoflow sanitary hygienic pump

    LEWA ecoflow® sanitary/hygienic diaphragm metering pump

    LEWA ecoflow is also available in sanitary/hygienic. The metering pump for hygienic applications has the same all-around capabilities and fulfills all specifications for pharmaceutical and food production.

    More Details
    LEWA ecoflow process pump

    LEWA ecoflow® process pumps for high-pressure applications

    The innovative ecoflow diaphragm process pump shows its strengths in high-pressure applications in the oil and gas, refinery and petrochemical industries as well as in the sensitive areas of pharmaceuticals, biotechnology, food and beverage production.

    More Details
    LEWA triplex process pump

    LEWA triplex® process pumps for high-pressure processes

    The LEWA triplex process diaphragm pump is among the world's most compact high-pressure pumps and can even be set up in the tightest spaces when space is at a premium. The power package has proven its strength in numerous high-pressure processes in a variety of industries. Oil and Gas icon Gas odor icon gray Refinery icon Petrochemicals icon Chemicals icon Plastics icon gray Cleaning icon Cosmetics icon Pharma icon Food icon Energy icon Other icon

    More Details

    LEWA triplex® homogenizing pump

    The LEWA triplex homogenizing pump offers hermetic diaphragm technology for sensitive ready-to-drink products, infant food, nutraceuticals and enteral nutrition. It is ideally suited for the treatment of demanding fluids in the food, beverage and pharmaceutical industries.

    More Details

    Downloads

    LEWA Digitale Services

    Zustandsüberwachung, Asset Management und Remote Support.
    5 MB | pdf | 29.09.2022

    Open

    LEWA Digital Services

    Condition monitoring, asset management and remote support.
    5 MB | pdf | 29.09.2022

    Open

    LEWA Smart Factory Enablement

    LEWA Smart Factory Enablement Poster 700x500 EN
    1 MB | pdf | 17.07.2022

    Open

    LEWA Smart Factory Enablement

    LEWA Smart Factory Enablement Poster 700x500 DE
    1 MB | pdf | 17.07.2022

    Open

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